It's hard to believe my engine is seven years old, because it runs like new. However there has been some recent strange electrical behavior and I hope you can help me diagnose the problem.
Every once in a while, while running about 2800 RPM, the tachometer either reads zero, or it pegs out off the scale and then it reads zero. Turning the key off and on will usually fix this problem. The boat has also been very hard on flooded lead acid batteries. After a one-year-old group 31 deep cycle died, it took a gallon of distilled water to fill all six cells. Obviously there's some over-voltage boiling off going on here. Idling at 2000 RPM, the voltmeter reads about 15 volts. I think I have the 70 amp alternator. Frankly 99.9% of the time the boat lies in her slip. The shore-power battery charger is a single stage 5 amp charger. I have decided to disconnect all shore power and to disconnect the batteries from all 12 load when away from the boat until I can figure out what's going on.
Could both these issues be related to the voltage regulator?
The tachometer reads a pulse from the winding of the alternator. If the alternator stops working or a wire connection fails, the tachometer will stop reading.
You state that the alternator has output so I would suggest checking the black/blue wire that runs from the alternator to the back of the tachometer for a loose connection or corrosion. Check both of the 11 pin harness plugs that connect the panel to the engine.
High voltage for this alternator should be about 14.5 volts when a good battery is connected the system. This must be checked with a digital volt meter to verify output voltage. If voltage is high, I would recommend removing the alternator and having it checked at an alternator repair shop. They can easily check output amps and voltage regulation with a spin test of the alternator .
A group 31 battery that requires 1 gallon of water to fill 6 cells has been damaged. It takes quite a bit of charging to dry out a battery like this.
If as you say, the boat sits in the slip 99.9% of the time; I would look beyond the alternator for the problem. Check you shore power charger.
-- Edited by Farron on Monday 21st of October 2013 10:29:47 AM
-- Edited by Farron on Monday 21st of October 2013 10:30:31 AM
__________________
Best regards,
Farron
Technical Sales and Service for Beta Marine, US Ltd. Minnesott Beach, NC PH: 252-249-2473 farron@betamarineusa.com
I would say that you have a VERY bad regulator. Also if you are consistent having to refill the Battery water and the voltage is a 15 dcv you have DANGEROUS situation.
I would not run the engine another minute until you get it sorted out. Have it check NOW...
Thank you for your reply. My boat has an older Blue Sea electrical panel with analog meters, so I think verifying alternator output with a digital meter is a great idea. I suspect it's fine as the engine only has about 300 hours on it. I will certainly check that blue-black wire the next time I'm at the boat and thanks again for that clue about the tachometer.
Think I might have two separate problems. Do you think a single stage 5 amp battery charger running continuously through the summer could be enough to boil off an unattended group 31? Does the voltage regulator supplied with the 2006 beta 722 step down the charge output as the battery charges in a similar manner to the way a three stage modern charger works?
Yes, a 5 amp charger can boil off an unattended group 31 battery in that amount of time. The smaller trickle chargers are as low as 1 amp.
All chargers are not equal. It would be wise to invest in a charger that cycles, reads battery condition and adjusts the charge accordingly.
The standard internal regulator used in all alternators will not be a staged charge. You will need an external regulator to get staged charging.
I do not think you are running the engine often enough to damage the battery with over charging from the alternator. I would look to the shore power charging and battery condition.
__________________
Best regards,
Farron
Technical Sales and Service for Beta Marine, US Ltd. Minnesott Beach, NC PH: 252-249-2473 farron@betamarineusa.com